Sustainable seating production with 3D-print showcased at Rehacare
Join us at the Danish Pavilion for custom seating aids, live demos, and expert consultations
At Rehacare 2024 this September, we’re excited to showcase Programmable Foam®, a 3D-printed thermoplastic alternative to traditional foam in custom seating aids. This innovation isn’t just an alternative; it represents a new era of crafting with enhanced pressure distribution, ventilation, and hygiene standards, which benefits the end user.
Jan Warnke, an experienced orthopedic technician with the RAS Team in Melle, Germany, highlights the advantages: “Programmable Foam® will overtake part of the crafting from traditional foam and improve many applications. I have so many ideas for improving seating aids with this technology, and we are just starting. First, how it handles moisture is good news for sweating patients and a great help for patients with incontinence issues. The moisture is transported away from the body to be cleaned, and the seat is easy to clean and dry.”
Meet LCS and Shapemakers
Transitioning from subtractive to additive manufacturing impacts every workflow aspect—but does it require a complete overhaul? At Rehacare 2024, we’ve partnered with LCS Ltd., our Irish 3D print service, and Shapemakers, our Dutch partner, to demonstrate how to integrate a fully digital workflow while seamlessly tapping into existing processes.
Breaking barriers with 3D print services
Our on-demand 3D printing service can help you start using the Programmable Foam® seating solution. We’re scaling up with European print service partners to help customers transition to digital workflows.
“When we onboard a customer, we guide them through every step,” says CEO Jacob Nissen. “We review models and g-codes, provide technical advice, and ensure that orthopedists can focus on crafting the perfect custom product for their patients. The story of Bernd is a touching example of how technology can create the perfect synergy between patient needs and orthopedic care.”
CASE: The story of Bernd and his 3D-printed seat
Jan Warnke, who has spent 23 years designing special seating aids, shares the story of Bernd, his first patient to receive a 3D-printed custom seat. Bernd’s seating aid significantly improved his quality of life, solving a moisture problem that had caused discomfort and pain. Read the full story on our website:
The future is sustainable
At Rehacare, our focus is on reducing waste. Visit our booth to see the difference in waste produced by traditional foam seating versus our innovative 3D-printed alternatives.
Why is this important? Because waste reduction isn’t just a trend—it’s a necessity aligned with the EU’s ambitious climate goals.
The EU Green Deal outlines a comprehensive plan to make Europe the first climate-neutral continent by 2050. This initiative sets ambitious targets for reducing greenhouse gas emissions, transitioning to renewable energy, and promoting a circular economy. Shifting towards sustainable production is central to achieving these goals.
In addition, the EU has implemented stringent regulations on emissions, waste management, and resource use, pushing industries toward more sustainable practices. Should companies wait for these regulations to take effect, or is it time to start preparing for a sustainable future now?
Event highlights at Rehacare 2024
Mark your calendar for our presentation, “3D-printed seating aids with Programmable FoamⓇ technology”, on the Product & News stage in Hall 1 G39 on the 26th at 12:30 PM. In collaboration with Shapemakers and LCS, we will demonstrate:
- Seating aids with superior ventilation, pressure distribution, and hygiene
- A digital workflow for producing custom seating
- How 3D printing can benefit your business
Visit the innovation area in Hall 7 or our booth in Hall 4 E30 to experience the different seating densities firsthand.
You can arrange an interview or meeting at our booth in the Danish pavilion, Hall 4 E30.
See you in Düsseldorf?
Don’t miss the opportunity to witness the future of 3D printing and custom seating aids at Rehacare. For questions, please contact Marketing Manager Mette Kristensen at [email protected].
Boiler texts
Create it REAL is passionate about enabling creativity through 3D printing. The company has developed CAM software to produce superior 3D-printed parts. The skilled 3D printing team is based in Aalborg, Denmark, and has led the industry for over a decade. The company’s Embrace production solutions for orthopedic applications include CAM, 3D printers, and materials. This provides a range of opportunities for businesses in the healthcare sector seeking to mass-customize high-quality products for individuals, such as seats, corsets, and insoles.
At Shapemakers, we guide our clients through every step of the process, whether it’s assistance with design, production outsourcing, in-house manufacturing, or utilizing our software and hardware solutions. Shapemakers gets you moving, and we love doing it together.
LCS Ltd is a leading designer and manufacturer of custom seating products. They design and manufacture unique seating products such as carved foam and custom 3D-printed WheelAir Cushions, both supplied with our RESHELL modular interface shell. They work nationally and internationally.
